Integrated Manufacturing from Start to Scale
Our capabilities are designed to reduce manufacturing risk, improve performance, and enable reliable transition from prototype to full-rate production.
Manufacturing Built to Hold Tolerance and Timeline
Consolidated Boring Inc. delivers vertically integrated manufacturing solutions for high-consequence defense and aerospace applications. We support programs that require precision, scale, and predictability, combining specialized processes, advanced metalworking, disciplined quality systems, and collaborative execution.
Our capabilities are designed to reduce manufacturing risk, improve performance, and enable reliable transition from prototype to full-rate production.
Specialized Manufacturing
CBI leverages advanced infrastructure and operational expertise to develop and execute repeatable manufacturing processes for complex, high-performance components. We support programs requiring tightly controlled processes, vertically integrated operations, and consistent execution at scale.
Our teams regularly collaborate with customers to co-develop manufacturing approaches that meet demanding technical and schedule requirements—particularly for applications where reliability and compliance are critical.
High-Volume Flowforming
CBI employs advanced flowforming processes to manufacture high-strength, thin-wall, hollow components with exceptional precision and repeatability. Flowforming enables:
Net and near-net shape manufacturing
Improved material utilization and reduced waste
Elimination or reduction of secondary machining
Enhanced mechanical properties through controlled metalworking
This capability is especially effective for long, cylindrical components where symmetry, wall thickness control, and material performance are essential.
Deep Hole Boring
CBI provides specialized deep hole boring for applications requiring extreme depth-to-diameter ratios, tight dimensional control, and superior surface finishes.
Our deep hole boring capabilities support:
Hard alloys and superalloys
Extended lengths exceeding 35 feet
Tight control of straightness, concentricity, and diameter
Large and heavy component handling
This process is critical for programs where precision must be maintained across extreme geometries and lengths.
Vertically Integrated Special Processes
CBI provides value-added, in-house processes that support complete manufacturing solutions, from component processing through final assembly. Our vertically integrated capabilities reduce hand-offs, accelerate schedules, and improve process control across the full manufacturing lifecycle.
Assembly of systems and sub-systems
In-house zinc phosphate processing
In-house painting and surface finishing
Non-destructive testing, dimensional inspection, and calibration
These integrations allow customers to consolidate processes under one accountable partner.
Material Expertise That Supports Performance and Repeatability
CBI has deep experience manufacturing high-performance components from a wide range of alloys and specialty materials used in demanding defense, aerospace, and other critical industries.
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Steel & Alloy Steel
Stainless Steels / Stainless Alloys
Aluminum Alloys
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Nickel Alloys (including Inconel-class)
Titanium Alloys
Maraging Steels
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Copper Alloys
Zirconium 702
Niobium, Tantalum, Cobalt
Trusted Experience in Defense Manufacturing
CBI manufactures complex components for demanding defense programs—delivering controlled processes, repeatable results, and scalable production.
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Flowformed and Machined Metal Rocket Motor Cases
Exit Cones
Nozzles
Ignitors
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Warhead Bodies
Fragmenting Cases
Misc. Components
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Heavy Penetrator Cases
Bomb Cases
Fragmenting Components
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Fuze Bodies and Components
Artillery Cases
Rocket Assist
Modular
One-Piece